Feed roller movement for changes in setting does not disturb
trash plate.
Wide variation in roller O.D. due to special design of crown
pinions and headstocks.
The mill are guaranteed to offer extra
crushing as to the conventional Five / Six Roller Mills. These
super Structured Five / Six Roller Mills are an attractive
proposition for replacement of existing mills or old head
stocks, since custom built designs are offered to suit existing
foundations. These mills could also be offered in "SELF
SETTING" designs.
THE SSTRPF
/ SSGRPF SYSTEM (HEAVY DUTY)
Although TRPF / GRPF milling system increases
the crushing capacity, it is experienced that conventional
TRPF / GRPF technology, which is developed abroad, is not
convenient in India. Since it requires extensive modifications
in the foundations, drives, gearing. It also has long pressure
chute, which results in larger contact angle and uneven mill
feeding.
We have developed SSTRPF / SSGRPF System, (Short
Space Toothed Roller Pressure Feeder) which has removed all
the drawbacks in the imported technologies. It provides smaller
contact angle, reduced length of pressure chute, economic
power consumption and better mill feeding, which gives increased
crushing rate and better juice extraction.
Conversion from 3 roller to 5 roller mill with SSTRPF or SSGRPF
is done with minimum work of shifting, drive gearing and the
foundation changes.
We, has done 150 such conversions of existing Three
Roller Mills into Five / Six Roller Mills, so far.
The Sugar factories with SSTRPF fitted by SS Engineers, on
30" × 60" common Drive Mill Tandem has achieved
a crush rate of over 4500 TCD @ 15% fibre, which os the highest
in India with RME above 96%.
Three roller mill converted to five roller
mill
Three roller mill converted to six roller
mill
THE FOURTH
ROLLER
We are a pioneer in establishing
the Fourth Roller concept in India.
The Fourth Roller is nothing but the improved traditional
Under Feed Roller. Here the Roller Diameter is equal to or
more than the mill roller.
Existing Three Roller Mill can be easily converted into Four
Roller Mill by installing the Fourth Roller designed by us. This installation increases crushing capacities
of existing Three Roller Mills quit significantly.
Already we have converted more than 200 such Three
Roller Mills into Four Roller Mills of various sizes.
The 30" × 60" size mill roller tandems have
achieved a crushing rates over 3500 TCD with our
Fourth Rollers.
Existing three roller mill with fourth roller
BAGASSE
CONVEYORS
Cross carrier & R.B.C. with bagasse
boiling press
S.S.
FIBRIZERS
Swing Hammer; Semi Circular; Pocketed
Anvil Fibrizers - Heavy Duty
Cane preparation is the key to reduce milling losses.
Earlier fibrizer had 32 nos. fixed hammers and 90º anvil,
for a 30" × 60" milling tandem which gave
cane preparation index of 75.
Today, for the same tandem, with improved S.S. Fibrizer having
swing hammers, pocketed anvil and high speed drive, delivers
cane of preparation index of above 85.
Critical placement of rotor & carrier shaft provides maximum
grating arc, while rightly positioned self balancing discs
& hammers do not leave uncut cane piece. SS Fibrizer can
easily be installed on existing can carrier. This is advantageous
as against the trouble prone shredders, which results in to
uneven can feeding.